大型多仓桶式基础自动沉贯技术研究*
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上海交通委员会科研项目(JT 2025-KY-030)


Automatic penetration technology of large multi-compartment bucket foundation
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    摘要:

    水运工程大型预制混凝土桶式基础多个仓室共用同一顶板、仓室间相互耦合、调平施工难度大。基础倾角过大将引起阻力增大,甚至导致无法沉贯到位,因此在基础沉贯过程中需不断进行调平控制。现有调平控制依赖人工操作,存在被动调平响应滞后、安装效率低等问题。为此,基于大型多仓桶式基础结构特点开展自动沉贯技术研究,提出姿态为主-压力为辅的控制模式,将15仓桶式基础划分为8个象限、9种状态,并基于比例-积分-微分(proportional-integral-derivative,PID)方法,构建根据基础倾角调整比例阀开度从而控制抽水流量和仓内压力的控制算法,编制自动调平控制程序。工程应用效果表明,自动沉贯技术可将大型多仓桶式基础沉贯速率提升至1.5 m/h,施工时长由原人工控制的16~18 h缩短至12 h,效率提高约30%;施工中监测点高差始终控制在0.15 m以内,有效提升控制精度,保障了沉贯安装的平稳与安全。

    Abstract:

    Large precast concrete bucket foundation for port and waterway engineering has multiple compartments sharing the same top slab,coupled with each other,and the difficulty of leveling construction is high.Excessive foundation inclination might increase resistance and even prevent sinking to designed depth.Thus,continuous and timely leveling control is vital during the sinking process.Current leveling control relies on manual operation,leading to issues such as delayed and passive leveling and low efficiency.To overcome such issues,research on automatic penetration technology is conducted based on the structural characteristics of large multi-compartment bucket foundations.A control mode dominated by foundation inclination and supplemented by pressure is proposed,and the 15 compartments bucket foundation is divided into 8 quadrants and 9 states.Using the PID(proportional,integral and derivative)method,an algorithm based on the real-time monitoring data to adjust the proportional valve opening is developed to control water extraction flow and inner pressure.An automatic leveling control program is then formulated.Engineering application results demonstrate that the automatic penetration technology can increase the penetration rate of large multi-compartment bucket foundations to 1.5 m/h.This reduces the installation time from the original 16-18 h under manual control to 12 h,with an efficiency increase of approximately 30%.Additionally,the elevation difference at monitoring points during installation is consistently maintained within 0.15 m,effectively enhancing control precision and ensuring stable and safe penetration.

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刘晓,滕燕华,李靖,等.大型多仓桶式基础自动沉贯技术研究*[J].水运工程,2026(4):228-235.

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  • 在线发布日期: 2026-04-17
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